Automated Pasteurisation System

Industry: Biotech & Pharmaceutical

Automated Pasteurisation System

The Client

  • Industry: Biotech & Pharmaceutical
  • Location: Victoria
  • Type of Facility: Processing Plant

A Victorian-based processing facility undertaking a major colostrum pasteurisation project requiring automated temperature control and production data tracking.

The Operational Challenge

The client required a fully automated pasteurisation system for a new colostrum processing line — with no existing design documentation, electrical drawings, or control architecture in place.

The system needed to deliver precise temperature control, reliable automation, and accurate production data trending for quality reporting. It also had to be portable and capable of seamless integration into a live processing environment.

Objectives

The client required:

  • A partner to collaborate with; working all the way from concept to design to implementation and commissioning.
  • A fully automated system
  • The ability to clearly track trending data for quality reports

Our Solution

We:

  • Designed the complete system architecture from the ground up
  • Produced all electrical drawings and documentation
  • Developed a custom Siemens PLC and HMI program
  • Built a fully integrated, plug-and-play control panel
  • Completed all field wiring, calibration, and certification
  • Tested, optimised, and commissioned a ready-to-run system

Key Client Benefits

  1. Turnkey concept-to-commissioning delivery
  2. Accurate, automated temperature control
  3. Integrated quality data tracking and reporting
  4. Fully portable plug-and-play solution
  5. Reduced operational risk through professional design and certification
  6. Ongoing automation support capability

The Result

The outcome was a robust, user-friendly pasteurisation system delivering precise temperature control and audit-ready production data.
The portable, plug-and-play design simplified commissioning and improved operational flexibility. The reliability and performance of the system led to repeat engagements for similar automation projects.

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