plc automation services
PLC Programming in Melbourne
If your facility needs a custom PLC industrial automation solution to streamline its unique requirements, CW Electrical & Automation can help. We specialise in PLC automation projects for industrial clients, including machine process control, conveyor systems, traffic light systems and analog control processes.
Along with our industrial electrical installation experience, this enables us to manage projects from end to end, from design and programming to installation and wiring. Our PLC electrical experts have the skills and experience needed to complete even the most challenging projects, working closely with you to implement state-of-the-art industrial automation using PLC technology to fulfil your business’s production requirements.
Some of our recently completed PLC projects include:
- Machine process control for a bottle filling line at a chemical plant
- Upgrade from Allen Bradley SLC 5/05 to Compact Logix with over 100 I/O bits transferred for a food processing facility in Melbourne’s west
- Analog scaling for load cell control on a screw conveyor using a Micro 820 PLC
- Timer modifications on a conveyor control system for a brewery
All of these jobs involved a high level of communication with the client to understand their needs.
Each site has unique challenges, and often integrating into existing machinery can be more complex than new installations, making communication critical.
The PLC platforms we use are:
- Siemens Automation PLC
- Omron Industrial Automation
- Allen Bradley Automation
How do PLC Systems Work?
Signal Input
PLC systems receive signals via input/output interfaces that communicate with external devices, such as switches, sensors and relays.
Processing
These signals are processed based on a pre-programmed language.
Output Activation
Commands are transmitted to output devices, such as valves, motors and lights.
Execution
The PLC follows a set of coded instructions created through dedicated programming software to perform automated tasks.
The Advantages of Using PLC Automation
Robustness
PLC factory automation systems are built to endure harsh industrial environments. Designed to withstand extreme temperatures, dust, vibration and other challenging conditions, these systems provide reliable, continuous performance in demanding factory settings.
Versatility
PLC industrial automation systems come with in-built programmable software that can quickly adapt to changing control processes without the need for rewiring work that could negatively impact productivity. This flexibility minimises downtime and allows systems to be quickly reconfigured for different production needs.
Cost-Effectiveness
Businesses can save money by opting for machinery that’s built to handle industrial automation using PLC technology. PLC industrial automation systems are designed to minimise how much manual intervention is required, thereby decreasing overall labour expenditure and other costs relating to product production.
Eco-Friendly
PLC factory automation systems are engineered to use as little energy as possible. Not only does this reduce operational costs, but it also supports environmentally sustainable practices, helping your business meet environmental compliance standards while lowering your carbon footprint.
Industries That Benefit from PLC Automation Systems
Automotive Industry
PLC factory automation systems are essential in automotive manufacturing, handling automation tasks such as welding, assembly and painting. Their reprogrammable nature allows for production adjustments without causing any major downtime.
Food Industry
PLC industrial automation systems can be used for various types of food preparation work, from mixing and cooking food and beverage products through to sorting and packaging. These systems ensure that food products are prepared and packed according to hygiene and safety regulations.
Pharmaceutical Industry
In pharmaceutical manufacturing, PLCs maintain strict control over ingredient measurement, production sequencing and packaging. This ensures compliance with Australian regulations and prevents contamination throughout the production cycle.
Contact Us Today
CW Electrical & Automation is proud to be a PLC electrical expert with the ability to set up PLC programming Melbourne wide. Enquire about our PLC automation services today by calling us on 0420 654 383 or enquiring online.
Frequently Asked Questions
PLC programming is the process of creating and providing instructions for a PLC factory automation system to follow when in operation. This allows machines and systems to operate with minimal human input.
This is the process of automating and controlling any electrical systems used in manufacturing facilities. PLCs can be programmed to fulfil a range of manufacturing applications while complying with manufacturing regulations.
- Input/output interfaces
- Programming software
- Motors
- Relays
- Valves
- Sensors
- Actuators
- And more
- Structured Text (ST)
- Instruction List (IL)
- Ladder Logic / Ladder Diagram (LD)
- Function Block Diagram (FBD)
- Sequential Function Chart (SFC)
CW Electrical & Automation is a trusted Australian provider of PLC automation services. With a proven track record across a wide range of industries, our team can design and deliver custom PLC factory automation solutions that meet industrial automation demands while ensuring compliance, efficiency and long-term reliability.
Get in Touch With Us
If you’d like to get in contact with us, send a message through the online form.
Or you can call us on 1300 29 35 32, or email at sales@cwelecautomation.com.au
Or you can call us on 1300 29 35 32, or email at sales@cwelecautomation.com.au