PLC Programming & Automation Services
PLC Programming & Automation Services in Melbourne
PLC Programming & Automation Services in Melbourne
If you’re managing a complex facility and need a custom PLC-based industrial automation solution, CW Electrical & Automation delivers proven, intelligent systems tailored to your unique requirements. We specialise in delivering high-reliability PLC automation across a wide range of industries—including food processing, manufacturing, waste management, and utilities.
With deep experience in both industrial electrical installation and automation engineering, we handle projects end-to-end: from concept design and programming to on-site commissioning and integration with your broader systems, including SCADA and industrial networks. Our team works closely with site managers, process engineers, and maintenance teams to streamline operations, reduce downtime, and enhance process control.
Recent PLC Projects Delivered:
- Chemical Plant: Full automation of a bottle filling line, including PLC programming, I/O mapping, and sensor integration for line efficiency and safety interlocks.
- Food Manufacturing (Melbourne’s West): Migration from Allen Bradley SLC 5/05 to CompactLogix system, transferring over 100 I/O points while minimising downtime during commissioning.
- Agricultural Processing: Custom load cell analog scaling for screw conveyor throughput control, using Micro 820 PLC with integrated touchscreen HMI.
- Craft Brewery: PLC-based modification of conveyor timing logic to improve line synchronisation and reduce bottlenecks in packaging.
Recent PLC Projects Delivered
Chemical Plant
Full automation of a bottle filling line, including PLC programming, I/O mapping, and sensor integration for line efficiency and safety interlocks.
Food Manufacturing (Melbourne’s West)
Migration from Allen Bradley SLC 5/05 to CompactLogix system, transferring over 100 I/O points while minimising downtime during commissioning.
Agricultural Processing
Custom load cell analog scaling for screw conveyor throughput control, using Micro 820 PLC with integrated touchscreen HMI.
Craft Brewery
PLC-based modification of conveyor timing logic to improve line synchronisation and reduce bottlenecks in packaging.
We understand that no two facilities are the same. Integrating automation into existing equipment often requires deeper expertise than a greenfield install—especially when managing legacy systems, varying comms protocols, or limited downtime windows. That’s where our consultative approach and hands-on commissioning experience make the difference.
Our PLC Expertise Covers:
- Siemens Automation
- Omron Industrial Systems
- Allen Bradley (MicroLogix, CompactLogix, ControlLogix)
- SCADA integration (Ignition, FactoryTalk View)
- Ethernet/IP, Modbus TCP, Profibus network integration
- Remote diagnostics and fault recovery
- Safety PLCs and SIL-rated system design (where required)
How PLC Automation Solves Real-World Problems
Process Reliability
Custom-programmed PLC systems eliminate manual intervention, reduce downtime, and ensure consistent operation—especially in critical batch, packaging, and conveying systems.
Production Efficiency
Automation logic is tailored to optimise cycle times, reduce waste, and handle I/O-heavy systems with precision—whether you're scaling throughput or upgrading older lines.
System Integration
We connect PLCs to SCADA, HMIs, remote I/O blocks, and industrial networks—ensuring seamless data flow between equipment, operators, and supervisory platforms.
Retrofit & Uptime Solutions
Need to modernise aging PLC hardware? We design, stage, and commission PLC upgrades in a way that minimises disruption, even in 24/7 operations.
Customised Solutions Tailored to your Operations
Benefits of PLC Automation for Production & Performance
Engineered for Harsh Environments
Our PLC systems are designed to thrive in industrial conditions—from hot, wet, or dusty plants to vibration-prone equipment rooms. They’re built for continuous performance where reliability is non-negotiable.
Rapid Changeover & Flexibility
Whether you’re producing multiple SKUs or updating logic between production runs, our automation setups support fast reprogramming and line reconfiguration—without costly rewiring or downtime.
Labour & Cost Efficiency
We reduce your operational overhead by replacing manual control with logic-driven automation. Expect fewer operator interventions, lower error rates, and more streamlined shift coverage.
Energy Use & Compliance
Our PLC systems integrate seamlessly with energy metering and SCADA dashboards, enabling smarter load management, emissions tracking, and power usage reporting—helping you stay compliant and cost-efficient.
Industries that Benefit from PLC Automation Systems
Automotive & Manufacturing
PLC automation is critical in automotive and heavy manufacturing environments. We support tasks like robotic welding, component assembly, fluid mixing, and paint lines—offering seamless production shifts and minimal changeover time.
Food & Beverage
Our automation solutions help food processors streamline batch control, manage CIP cycles, and meet HACCP and food safety standards. PLCs control everything from mixing and cooking to packaging and palletising.
Pharmaceuticals
We implement PLC systems for process validation, sequencing, ingredient dosing, and quality control—ensuring compliance with Australian TGA regulations and minimising risk of cross-contamination.
Utilities & Infrastructure
From water treatment to pumping stations and lighting control, PLCs are ideal for municipal and private utility systems. We design and install systems with SCADA integration and remote monitoring for maximum uptime and visibility.
Waste & Recycling
We’ve delivered PLC automation for waste separation lines, balers, conveyor sorters, and compacting systems—improving throughput, safety, and operational efficiency in high-volume facilities.
Warehousing & Logistics
PLCs drive automation for conveyors, sorting gates, and inventory flow in warehousing and packaging centres. Our systems integrate with sensors, barcode readers, and upstream ERP software to maximise efficiency.
Customised Programming to optimise your Processes and boost efficiency
CW Electrical & Automation is proud to be a PLC electrical expert with the ability to set up PLC programming Melbourne wide. Enquire about our PLC automation services today by calling us on 1300 29 35 32 or enquiring online.
Frequently Asked Questions
Yes. We specialise in integrating new PLC hardware and logic into legacy machines and upstream systems. Whether you’re running SCADA (like Ignition or FactoryTalk), HMIs, or other vendor-specific controls, we ensure a seamless interface and minimal downtime.
We have deep expertise in Siemens, Allen-Bradley (Rockwell), and Omron platforms. Our team selects the right platform based on performance needs, existing site hardware, and cost-effectiveness.
That depends on your facility’s scale, I/O requirements, and integration needs. For smaller standalone systems, MicroLogix or Siemens S7-1200 may be ideal. For larger networked operations, CompactLogix or Siemens S7-1500 offers more flexibility.
Yes. We regularly upgrade outdated PLC systems (e.g., SLC 500, Siemens S5) to modern platforms. We handle programming migration, re-termination, and testing—often with minimal production disruption.
Timelines vary, but typical small-to-medium projects take 2–6 weeks from design to commissioning. We provide staged work to fit production schedules and reduce impact on your operations.
Yes. We offer both scheduled maintenance and rapid-response troubleshooting for clients across Melbourne and regional Victoria.
We’re not just electricians—we’re automation engineers with hands-on experience delivering tailored, scalable PLC systems. We understand your industry and back our work with strong project discipline, safety focus, and real outcomes.
Get in Touch With Us
If you’d like to get in contact with us, send a message through the online form.
Or you can call us on 1300 29 35 32, or email at sales@cwelecautomation.com.au
Or you can call us on 1300 29 35 32, or email at sales@cwelecautomation.com.au