Heating Calender System Installation – Recycling Facility

Industry: Recycling & Resource Recovery

Heating Calender System Installation

The Client

  • Industry: Recycling & Resource Recovery
  • Location: Campbellfield, Victoria
  • Type of Facility: Large-Scale Processing Plant

A major recycling company engaged CW to manage the electrical installation of a new heating calender system to support improved material processing and production quality.

The Operational Challenge

The new heating calendar system required full electrical installation within an active production environment.

The scope included installation of control boards, cable tray infrastructure, large moulded case circuit breakers, VSD setup, and analogue temperature controllers. Works needed to be carefully coordinated with mechanical installers to ensure correct integration of the system.

Compounding the challenge, the production schedule was rapidly changing, placing pressure on delivery timeframes and requiring weekend works to meet commissioning targets.

Objectives

The client required:

  • Complete electrical installation of the new heating calendar system
  • Integration with mechanical components and process equipment
  • Installation and configuration of VSDs and temperature control systems
  • Safe execution within a live production facility
  • Delivery within a compressed timeframe

Our Solution

CW managed and delivered the full electrical scope, including:

  1. Installation of control boards and cable tray systems
  2. Supply and installation of large moulded case circuit breakers
  3. Setup and configuration of VSDs
  4. Installation and calibration of analogue temperature controllers
  5. Close collaboration with mechanical installers
  6. Flexible resourcing and weekend works to meet production-driven deadlines

Our team adapted to evolving site requirements while maintaining high safety standards and quality workmanship.

Key Client Benefits

  1. Complete electrical project delivery
  2. Safe integration within an active production environment
  3. Coordinated electrical and mechanical installation
  4. On-time delivery under schedule pressure
  5. Improved heating efficiency and production quality
  6. Increased operational reliability

The Result

The heating calendar system was installed, commissioned, and operational within the required timeframe.
The system is now delivering consistent and efficient heating, supporting improved production quality and operational efficiency. Despite schedule pressures and evolving site conditions, the project was completed safely and on time.

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